English Vibration Analysis Category 2 BINDT PCN Accredited to ISO 18436-2 (BINDT PCN Certification Exam) Reduce downtime and increase productivity by investing in the expertise of your personnel. Vibration Monitoring is a cost-effective strategy for condition monitoring rotating & reciprocating plant. Who Should Attend Managers, Engineers, Analysts, Supervisors,Technicians and Operators who wish to learn about basic vibration monitoring and analysis in the areas of Operations, Maintenance, Engineering, Reliability and Condition Monitoring for example from the following industries: Aerospace & Aviation Facilities, Banking & Utilities Food & Beverage Manufacturing Mining & Minerals, Cement & Fertilisers Oil & Gas, Petrochemical & Chemical Pharmaceuticals Power Gen, Transmission & Distribution Course Objectives This course is based on the ISO 18436-2:2014 certification program for Vibration Analyst Category II & is designed to prepare staff for the Category II Certification Exam. The course isaccredited to BINDT PCN CM GEN App D. VA Category II personnel are qualified to perform industrial machinery vibration measurements and basic vibration analysis using single channel measurements, with or without phase trigger signals, according to established and recognised procedures. They require all the knowledge, experience and skills expected of Category I, and in addition they shall at least: be able to define the measurement activities to be undertaken by a category 1 individual in the course of routine data collection; be aware of and capable of using the basic principles of signal analysis and, as such, can define acquisition and analysis settings to collect data appropriate to the machine(s) monitored; be able to perform basic (single channel) impact tests to determine natural frequencies; be able to interpret and evaluate test results and acceptance tests in accordance with specifications and standards; be able to diagnose common fault indications and recommend basic corrective actions commensurate with their area of machinery experience including carrying out single-plane balancing of rigid rotors with or without phase; be able to provide technical guidance to and instruct category 1 personnel. Difficulty Level Intermediate:Note: VA Cat I Qualification is a pre-requisite for this course. Course Content This course is in accordance with the ISO 18436-2 certification program for VA Category II. The following is covered: Day 1 Condition Based MaintenanceSelecting CM Techniques Task 1: Selecting CM Techniques (3†) Range of CM Techniques, Measurement Intervals, Lead Time to Failure Principles of Vibration – Part 1 Definition of Vibration, Single Degree of Freedom Systems, Basic Motion, Measuring Vibration Task 2: Measuring Speed Task 3: Vibration Waveform Exercises (3†) Waveform Descriptors, Adding SinusoidalVibrations Task 4: Vibration Mixtures (4†) Task 5: Vibration Waveform Descriptors Day 2 Principles of Vibration – Part 2Vibration Parameters & Converting Units Task 6: Calculating Parameters and Converting UnitsTime and Frequency Domain, EnvelopingIntroduction to ResonanceNatural Frequency, Resonance, Critical Speeds Effects of Resonance, Resonance Plots, Identifying Resonance, Machine Self-excitation, Exciter (Shaker) Test, Hammer Test Task 7: Hammer Test to Identify a Resonance Task 8: Case History - Main Circulation Pumps Isolation and mounting systems Task 9: Case History - Engine Test Pallet Day 3 Data Acquisition – Instrumentation Task 10: Choice of Monitoring System Online Monitoring Systems, Portable Vibration Data Collection Systems, Transducers, Transducer Characteristics, Examples of Vibration Transducers & Accessories, Mounting Transducers, Relative and Absolute Vibration Measurement Task 11: Performance of Different Transducer TypesData Acquisition – Measurement Vibration Measurement, Vibration Standards, Overall Vibration, Common ISO Vibration Standards, ISO 2372 and ISO 3945 (Superseded) Vibration Limit Zones, Vibration Severity Bandwidths, Relative Vibration Task 12: Vibration Severity Exercises (9†) Task 13: Broadband Vibration Fault Exercise Task 14: Setting up and Taking MeasurementsRecognising Poor DataReasons for Poor (Invalid) Readings Task 15: Recognising Invalid Readings (5†) Poor Data Recognition Hints Day 4 Monitoring Program Set-upSetting up Measurements, Route-based Data Collection, Identifying Equipment, Recording Equipment Information, Machinery Types, Electric Motor Characteristics, Rolling Element Bearing Characteristics, Measurement Point Conventions Task 16: Allocating Measurement Points Identifying Machines and Measurement Points Task 17: Identifying Machine Components Task 18: Recognising Asset Types Typical Vibration Data Collection Parameters, Reports Vibration Frequency & Signal AnalysisFFT Terminology, FFT Features, Waterfall Plot, Spectrum Resolution, Dynamic Range, Signal Clipping and Truncation, Filters, Analogue to Digital Conversion, FFT Application Fault AnalysisFault Finding, Identify Machine Characteristics, Vibration Fault Finding Chart Task 19: Recognising Common Faults (4†) Practical Fault Finding Examples Task 20: Vibration Frequency & Signal Analysis (8†) Task 21: Case History - Motor Driven Ball Mill Typical Maintenance Actions Day 5 Corrective ActionIntroduction to Unbalance, Types of Rotor, Types of Unbalance, Balancing Methods, Unbalance and Eccentricity, Balance Quality Task 22: Specifying Balance Quality (3†)Single-Plane Balancing Task 23: Single-Plane Balancing without Phase Task 24: Single Plane Balancing with Phase Training Examination & Course Review Course AssessmentOptional BINDT PCN VA Cat II Exam* Timing 5 days including optional BINDT PCN VA Cat II examination*Note: The BINDT PCN VA Level 1 Exam may be taken immediately after the training, but the BINDT PCN VA Cat II certificate will only be awarded after 18 months relevant logged VA experience.† Number of examples in a particular task Note: The workbook has 24 Tasks with a total of 55 separate examples Course Material Each delegate receives a comprehensive taskbased workbook with clear syllabus-based information and diagrams, pictures and practical examples: This references ISO 18436-2 and BINDT PCN CM Gen App D syllabus. Key Learning Outcomes After completing this course, you should achieve the following learning outcomes: Be able to set-up vibration monitoring for Cat I personnel for routine data collection Be able to carry out basic signal analysis and define acquisition and analysis settings to collect data appropriate to the machine(s) monitored Be able to perform basic (single-channel) impact tests to determine natural frequencies Be able to interpret & evaluate test results from routine analysis & acceptance tests in accordance with specifications and standards Be able to diagnose common faults & recommend basic corrective actions appropriate to your machinery experience including carrying out single-plane balancing of rigid rotors Be able to provide technical guidance to, and instruct Category I personnel References:The course is based on ISO Standards including:ISO 18436-2:2014ISO 17359:2011ISO 13373-1:2002 Course information Course Code 301.06 Course Title Vibration Analysis Category 2 Details BINDT PCN Accredited to ISO 18436-2 (BINDT PCN Certification Exam) Certification YES Partnership BINDT Language English Course Duration 40 Are you interested in? Ask us Scheduled Courses 18Nov 18 Nov 2024 - 22 Nov 2024 301.06ATHENS